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Introduction


 
Steel is one of the most important industrial alloys and serves as the foundation for the production of thousands of tools, machines, and engineering structures. One of its critical subcategories is Tool Steel, which plays a vital role in the manufacturing of various industrial tools, molds, and precision equipment. These types of steels, with a unique combination of alloying elements, possess properties such as high hardness, wear resistance, thermal stability, and excellent mechanical strength.

 

In this article, we will thoroughly explore tool steel, its types, technical properties, and wide-ranging applications across different industries.
 

 

 

What Is Tool Steel


 Tool steel refers to a group of carbon or alloy steels that are specifically engineered for manufacturing cutting tools, molds, precision parts, blades, and industrial equipment. These steels are designed to withstand tough working conditions such as high pressure, elevated temperatures, impact, abrasion, and deformation—without compromising their mechanical properties.
 

 

 

 

 

 

 

Key Properties of Tool Steel


High resistance to wear
Retains hardness at elevated temperatures

Dimensional stability under mechanical stress
Capability of various heat treatments (e.g., austenitizing, tempering)
Resistance to corrosion and cracking

 

 

Types of Tool Steel and Their Applications

1. Mold Tool Steel
 

This category is used for manufacturing industrial molds, especially in plastic molding processes.
 

Features : 

Resistance to wear caused by molten material flow
High surface hardness with relatively softer core to absorb stress
Suitable for injection and compression molding up to 200°C
 

 

 

 

 

2. Cold Work Tool Steel


 Used in low-temperature applications (below 200°C).

 

Features:

Excellent wear resistance
Dimensional stability under high pressure
High machinability and hardenability
 

Common Grades:
 

SPK

SPKR

DIN 1.2379

DIN 1.2842

DIN 1.2767

DIN 1.2436

 

Applications: Used in blanking and punching dies, blades, hand and machine tools.
 

 

 

 

 

 

3. Hot Work Tool Steel


Designed for tools in direct contact with hot materials (e.g., die casting, extrusion, forging).
 

Features:

Structural stability at high temperatures
Resistance to thermal cracking and wear
Ability to absorb heavy impacts
 

Applications: Forging dies, aluminum casting molds, industrial extruders

 

 

 

 

 

 

4. High-Speed Steel (HSS)


 This type is intended for high-speed cutting tools.
 

Features:

Maintains hardness up to 600°C
Exceptional resistance to tempering
Withstands thermal shock
Special heat treatment allows austenitizing at ~1300°C

Applications: High-speed machines, drills, milling cutters, saw blades, CNC cutting tools

 

 

5. Low-Alloy Tool Steel

 

These steels contain small amounts of alloying elements such as silicon and manganese.
 

Features:
 

Suitable for normalizing and annealing
High magnetic permeability
Good performance in magnetic and electrical tools
 

Applications: Electrical parts, magnetic equipment, general engineering tools
 

 

 

Heat Treatment of Tool Steel
 

To achieve final properties, tool steel must undergo precise heat treatment processes, including:
 

Preheating up to 800°C
Austenitizing between 1100–1300°C
Rapid cooling (in oil, salt, or air)
Immediate tempering after cooling to relieve stress and prevent cracking
 

 

Conclusion
 

Tool steel is one of the most specialized and essential types of steel, playing a major role in mold manufacturing, tool production, automotive industries, casting, and precision engineering. Thanks to its diverse chemical compositions and mechanical properties, it delivers reliable and consistent performance under various working conditions.

    Ahan pouya

    Ahan pouya

    Ahan Pouya with more than a decade of best-selling experience, adheres to professional and ethical principles in the field of selling and buying at inside and outside the borders of Iran, helping you in the steel industry.

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